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++ 1.8T Tuning Guide:

+ Stage 0: Free / Budget Modding

+
Stage 1: Bolt-Ons

+ Stage 2: Other Parts

+ Stage 3: Medium Turbos

+ Stage 4: Big Turbos

+ Weight Reduction

+
Handling


ForceFed Engineering



Tribual PC High Performance Systems

 

+ Welcome to the MK4 1.8T Tuning Section

+
In this section, we will learn about the basics of a 1.8T 20V 4 Cyl Engine. After reading the basics, you can learn about popular modifications done to this motor. These modifications are divided into 6 sections: 4 for extracting power, 1 for handling, 1 for weight reduction. Enjoy!

1.8T Engine Cutaway


Engine Specs:
Year / Mode / Engine Code: Compression Ratio / HP / TQ / Turbo / Boost
2000 Golf/Jetta: AWD
2001 Golf/Jetta: AWW
2002-2006 Golf/Jetta: AWP

1997-1999 Passat: AEB
1999-2001 Passat: ATW
2001 Passat: AWM
2002-2004 Passat: AMB

1999-2000 Beetle: APH
2001+ Beetle: AWV
2002 Beetle Turbo S: AWP
9.5:1   |   150hp @ 5700RPM   |   155ft. lbs.@ 1750RPM   |   K03     |   .6 Bar
9.3:1   |   150hp @ 5700RPM   |   162ft. lbs.@ 1950RPM   |   K03s   |   .6 Bar
9.5:1   |   180hp @ 5500RPM   |   174ft. lbs.@ 1950RPM   |   K03s   |   .8 Bar

9.5:1   |   150hp                        |    N/A                                |   K03    |   .6 Bar
9.5:1   |   150hp                        |    N/A                                |   K03    |   .6 Bar
9.3:1   |   150hp                        |    N/A                                |   K03    |   .6 Bar
N/A      |   170hp                        |    N/A                                |   N/A    |    N/A

9.5:1   |   150hp                        |    N/A                                |   K03     |   .6 Bar
9.5:1   |   150hp                        |    N/A                                |   K03     |   .6 Bar
9.5:1   |   180hp @ 5500RPM    |   174ft. lbs.@ 1950RPM   |   K03s   |   .8 Bar

Basic Engine Information:
Category: Spec
Type:
Bore:
Stroke:
Displacement:
Cylinder block:
Crankshaft:
Cylinder head:
Valve Train:
Firing Order:
Cooling System:
Fuel/Ignition System:


Emission System:
Four cylinder inline, turbo charged, charge air intercooling
3.18 in. (81 mm)
3.40 in. (86.4 mm)
1.8 liters - 107 cu. in.
Cast Iron
Forged Steel, 4 main bearings
Aluminum alloy
DOHC, belt driven, hydraulic lifters
1-3-4-2 (Cylinder 1 is by the timing belt)
Water-cooled, thermostatically controlled radiator fan
Electronic multi-point sequential fuel injection, hot film air mass sensor, solid state direct ignition with multiple coils, dual knock sensors w/cylinder selective knock control and fully adaptive controls.
Dual 3-way catalytic converters w/individual oxygen sensors

Modification Guide:
Stage: Description
+ Stage 0:

+
Stage 1:

+ Stage 2:

+ Stage 3:

+ Stage 4:

+ Weight Reduction:

+ Handling:
Free / Budget Modding

Bolt-Ons : ~$950+

Other Parts: ~$1000+

Medium Sized Turbos: ~$800+

Big Sized Turbos

Shaving lbs off your MK4

Suspension, tires, sways